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Tutorial 2: The Brush
 
 by Edwin Jagger
 

How a shaving brush is made.

The average brush will contain approximately 14000 hairs, weighted precisely to fit the securing ring that holds the brush together.  The manufacturing process is highly skilled and most of the work is done by hand using traditional tools.

The bundle of hair is combed to remove any hairs not lying straight. The hairs are then placed tip-first into a heavy metal forming block which has a concave interior to give it the distinctive dome shape of a quality brush. The end of the brush is tied securely with strong thread and then glued into a ring. This fixes the hairs in the finished shape of the brush.
The base or the shaft-end of the hairs are sheared off (the tips are never cut as is the fine tips that give the softness in a brush of true quality). The clamped bundle is then carefully cemented into the chosen brush handle, creating a luxurious toll that will last for many years.

How to look after your shaving brush.

A badger shaving brush is a natural product that with loving care should last ten to fifteen years. when you get a new brush it is quite natural for a few lose hairs to come away from the brush in the first few weeks; these are shorter hairs that did not quite reach the glue base and this should not be a cause for concern.

Wet your brush throughly before use, dip the tip of the brush into the shaving cream or soap and lather gently using a light circular or up and down motion; when applying the shaving cream or soap do not apply too much pressure, causing the badger hair to splay.

After shaving rinse the brush gently but throughly in clean water, flick the excess water away and place the brush in a stand  with the hair pointing down. If you do not have a stand, leave the brush pointing out rather than horizontal, so that air can get to all hairs and dry the brush naturally. 

Natural hair that is left wet can develop mildew; try to avoid enclosing a wet brush in a too small space. If you keep it in the bathroom cabined ensure that it has sufficient space to dry. If you shave away from home and keep your shaving brush in a travel tube or kit bag, give it an opportunity to dry as soon as you can. If your brush becomes affected by mildew or a build up soap, soak it in a solution of Borax, which can be obtained from a pharmacy.
 

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